Balancing Machines for Turbocharger Compressor Wheels Xondo 010, Xondo 100, Xondo 300, Xondo 500 (fully automatic) - Schenck Nederland
Fully automatic balancing of turbocharger compressor wheels
Patented air bearing support for extreme measurement accuracy
Digital measured data processing and numerically controlled unbalance correction
Interfacing with loading gantry and commercially available conveying equipment
Easy change over to other rotor types
Short cycle times
Most compact design
Easy movable as a single block
Titanium machining (option)
Sequence of operations
The work-piece is taken from the transfer conveyor and loaded into the machine
Automatic measuring run, brake to zero rpm
Remove the rotor from the measuring station and load it into the correction station
Clamp, index to the correction position for the 1st plane, advance the milling cutter to the milling position and control the milling cut. If the unbalance is large the cutter is additionally turned to increase the amount of material removed
Index and move the milling device to the correction position for 2nd plane, repeat the milling process and unclamp
Transfer the rotor to the measuring station and start the check run
Remove the work-piece and unload it to the out-feed conveyor
Ontwerp
Range of application
Measurement and correction of dynamic unbalance of machined turbocharger
compressor wheels, use of the machine in mid- to large-volume
production. Fully automatic unbalance measurement and correction through
polar milling in two planes and with up to two correction steps.
Loading and unloading by gantry loader.
Design
Two-station machine with measuring and correction station and fully automatic operating cycle. Vertical balancing unit on a vibration-optimized machine frame, type-dependent, exchangeable precision air-bearing support for the compressor wheel, driven by a special drive plate with air jets adapted to the rotor diameter.
Measured data processing by measuring unit CAB 950.
Correction station with NC-controlled milling unit for unbalance correction by polar milling at the nose and back face of the compressor rotor.
Gantry loading system for linking the stations and connection to an in-feed and out-feed conveyor.
Technische data
Data at a glance
Xondo 010
Xondo 100
Xondo 300
Xondo 500
Measuring unit
CAB 950
CAB 950
CAB 950
CAB 950
Automatic unbalance measurement
•
•
•
•
Automatic unbalance correction 4)
•
•
•
•
Gantry loader
•
•
•
•
Turbine rotor
Compressor rotor
•
•
•
•
Rotor
Weight
[g]
3 - 50
10 - 150
60 - 400
100 - 1500
Diameter
[mm]
25 - 65
30 - 95
65 - 125
120 - 180
Machine
Measurement uncertainty 2)
[gmm]
0,002 - 0,02
0,003 - 0,03
0,015 - 0,1
0,05 - 0,4
Cycle time
[s]
25 - 40
25 - 40
30 - 55
35 - 60
Air pressure
[kPa]
450 - 600
450 - 600
450 - 600
450 - 600
Air consumption
[m3/h]
8
8
8
8
Options
Hydrostatic bearings for boreless compressor wheels
1) Adapted to the rotor
2) Acc. to DIN 1319, 95% probability, work-piece dependent
3) Data non-binding, dependent on the respective equipment
4) Polar milling of the hub and rear side
o.r. on request
Cookie settings
We use cookies and similar technologies on this website. In order to allow their use to analyze website usage and to enhance functionality, please click on “Accept”.
To change the settings and select which specific Cookies we are allowed to use, or to obtain more detailed information, please click on “Details”.
Below, you can activate/deactivate the individual technologies that are used on this website.
These Cookies make a website usable by providing basic functions such as page navigation, language settings, and access to protected areas. As the website is unable to function properly without them, you cannot opt out of this kind of Cookies.
These Cookies help us to improve the functionality and attractiveness of our websites, and your user experience by saving, for example, your settings, and selections as well as filters, and to recognize your device on subsequent visits.
These Cookies allow us, and the service providers (e.g. Piwik Pro) to collect and analyze information and statistics about your interaction with our website. This helps to optimize our website using the findings obtained.
These Cookies make a website usable by providing basic functions such as page navigation, language settings, and access to protected areas. As the website is unable to function properly without them, you cannot opt out of this kind of Cookies.
These Cookies help us to improve the functionality and attractiveness of our websites, and your user experience by saving, for example, your settings, and selections as well as filters, and to recognize your device on subsequent visits.
These Cookies allow us, and the service providers (e.g. Piwik Pro) to collect and analyze information and statistics about your interaction with our website. This helps to optimize our website using the findings obtained.
